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How to Make a Large Wooden Sign

Last Updated: November 10, 2020 | By: Laura 58 Comments | Filed Under: DIY Projects, Fall, Popular Posts, Silhouette This post may contain affiliate links.

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This detailed tutorial on how to make large DIY wood signs will walk you through each and every step with clarity. Using a few supplies from the home improvement store, stencils and paint, you can create any DIY project your heart desires!

Large DIY Wood Signs Tutorial

How to make wooden signs is what we’re all about today. I don’t know about you, but I find myself drooling over all of the large, hand painted signs that adorn the gorgeous homes on Instagram.

The problem is, I’m not willing to fork over the $300+ for those signs. It’s just not happening. 😜

This post contains affiliate links for your convention. See my disclosure policy here.

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It’s especially not happening when I can make one myself for less than the cost of plywood, some 1×2 boards, paint and a vinyl stencil.

I will say that I used my Silhouette Cameo for this project. It’s not cheap, but it is so worth the investment if you think you’ll make more than one DIY wood sign. (See my other Silhouette projects here.)

The cost of the Cameo and the rest of these supplies is still about the cost of one sign. So, if you do end up making just two signs (or a lot of signs), then the investment will be well worth it.

NOTE: You’ll want these tools in your arsenal before you start to make your own DIY signs!

When I envisioned my fall mantel this year, I just knew I wanted a super large wooden sign with a saying up there. I didn’t want any of those cute fall sayings, like “hello fall” or “it’s fall y’all.” I wanted something a little more inspirational and subtly fall.

So, I chose this scripture verse and designed it out in Picmonkey (a super easy online design tool) before I did anything else! I’ll walk you through all of the steps to make your very own.

Supplies for How to Make a Large Wooden Sign with a Saying

  • Large piece of 1/2 inch plywood, customized to the size you need.
  • 2 Paint Colors (one for the background color and one for the letters)
  • Paint brush
  • Silhouette Cameo (I’ve outlined other options below if you don’t have one, yet. But I highly recommend getting one! 😉)
  • Contact Paper or Adhesive Vinyl – (If you use contact paper, I find that Duck brand contact paper works best.)
  • Silhouette brand transfer paper
  • Mod Podge
  • Brad nailer – Hot glue will also work if you don’t have a brad nailer!
  • 1 x 2 board in the length you need to frame your plywood

Steps for Making DIY Wood Signs

Time needed: 3 hours

Step 1. Get your plywood.

I had a leftover 2 x 4 piece of plywood from another project. And it was perfect for my sign! But if you don’t have an extra piece laying around, just head down to the hardware store and pick one up!

You will want a 1/2 thick piece, because mine was 1/4 inch thick, which I wouldn’t recommend since it was hard to nail the frame into the board. Cut down the size you need from the large board with a circular saw or jig saw. Or even easier – ask the home improvement store to cut it for you!

Step 2. Paint your sign.

If you make yours like me using a stencil, then you will want to paint the board the color you want your letters. If you are going to paint the letters onto the board, you’ll want to paint the board the background color. I chose Hale Navy by Benjamin Moore for my paint color of my letters.

Paint the DIY wooden sign

Step 3. Create Your Design

I took the dimensions of my board and then used PicMonkey to create my design. Since my board was 2 feet by 4 feet, my graphic was 1000 pixels by 2000 pixels.

I used a pretty script font (Midnight font) and wrote everything out exactly how I wanted it. I saved it as a jpg file. I shared my design as a free printable HERE!

Stencil Design for DIY Wooden Sign

Step 4. Import the Design into the Silhouette Studio & Create a Cut File

I opened the Silhouette Studio software on my computer, then opened my jpg design in the software. I used this video to convert my design to a cut file. Watching that is much easier than my trying to explain anything. 😊

Once you have your cut file, you will arrange it the way you want it to be cut. I ungrouped my design and cut out one line at a time, except for the last line and the scripture reference. I could fit them all on one line.

TIP: You’ll want to size your cut file to match the size of your board. I knew that my board length was 4 feet long, so I needed to cut my stencil to be long enough to cover the board. And since my Silhouette can only cut a 12-inch wide piece, I had to cut just 1 line at a time, like I said before.

I’m not going to get super technical about the Silhouette, because honestly mine is a very old model. There are newer cutting machines and different machines than mine, so if you don’t know something, just search on Google. There are tons of video tutorials out there.

If you don’t have a Silhouette machine, you can draw something free hand, if you’re good at that. You can also use a projector, like this one, and project the image in your board and trace, then paint. Or have an etsy shop (like this one) cut out a design for you with vinyl and use my method. There are definitely ways of wood sign making without a cutting machine.

Step 5. Cut your Stencil.

I use Duck brand contact paper to create my stencil, but you can use any type of vinyl that has an adhesive backing.

Make a DIY Large Sign with stencils

I used the cut settings for the Silhouette brand vinyl and it worked great. But always do a test cut to make sure.

Again, if this is the first time using your Silhouette machine, just search for whatever tutorial you need and it’ll be there!

Step 6. Weed Your Stencil

This just means that you remove the parts of the contact paper that you’re not going to use. In this instance you’ll want to keep the letters in tact on the paper and remove the outside paper.

Make a DIY Large Wooden Sign

Step 7. Place transfer tape over your letters, then place on the board where you want them.

Take your transfer tape and remove the non-sticky backing. Place the sticky side down on your letters and rub them with a credit card or other hard object to get it to stick well.

Remove the letters from the contact paper sheet and place it on the board where you would like the letters to be. This is always a little time-consuming because you want to get it just right.

How to Make a Large Wooden Sign using stencils and transfer paper

The contact paper wasn’t super sticky, and some of the transfer paper I had was very sticky, so I was having trouble getting it to stick on the board. I ended up just using my Silhouette brand transfer paper, because it worked the best.

Step 8. Paint over the words with Mod Podge

I paint over each letter with clear, matte Mod Podge. This seals the edges of the contact paper and helps prevent bleeding under the letters while I paint over them.

Mod Podge seals in the letters | DIY Large Wooden Sign

Step 9. Paint over the letters with a different color paint.

I chose a chalky type pant called Amy Howard’s One Step Paint in Bauhaus Buff and applied one light coat of paint.

Once the paint has dried, remove the adhesive letters to reveal the paint color underneath! This is my favorite part.

How to Make a Large, Wooden Sign

Step 10. Build the Frame

I used 1×2’s to create the frame. I cut the two sides and then the top and bottom pieces to fit. You could also use lattice for a smaller profile frame.

Don’t attach it just yet! You’ll want to stain it first.

How to Make a Large, Wooden Sign

Step 11. Stain or paint the frame.

I chose to stain it in Early American by Minwax stain. Let it dry before trying to add it to your beautiful sign. (Ask me how I know… 😊)

Step 12. Using a brad nailer and wood glue, attached the frame to the board.

You could also try to use hot glue to attach the frame if you don’t have a brad nailer. I think it would work, but you just couldn’t hold the sign by the frame.

Yay!!

Sing a happy dance because you’re done and your sign looks absolutely stunning!!! I love this sign!

What do you think? Would you like to make a sign like this for your home? Want to add it your fall mantel this year?

How to Make a Large Wooden Sign

This is from my fall mantel a few years back. You can see it here!

Grab your “Be Joyful Always” .studio File for FREE

If you want to make this exact sign, you can grab the .studio file right here!

Enjoy!!

If you’d like to save this for later, then don’t forget to pin it!

This tutorial is so easy and I made this sign with mostly items I had around the house. LOVE how it turned out! | How to Make a Large Wooden Sign
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Comments

  1. Heather says

    August 11, 2020 at 2:30 pm

    Hi there – thank you so much for making this tutorial! I was curious on your method though in painting the whole background paint color first and then painting over that with the white. Is there an advantage of this method vs starting with the white and inversing the stencil so then you would paint the Hale navy color last? Seems like I would use less paint this way, but can’t decide if the final product would turn out the same and if there’s a reason to do it the other way. Thanks for your help!

    Reply
  2. Kayla says

    June 16, 2020 at 5:23 pm

    Hey, i know ads are how you make your money, but i highly suggest positioning them differently, your video ad made it impossible to actually ready any of this with out extreme annoyance I could only see a couple of lines and had to scroll back and forth just to read each line, highly suggest placing it in the bottom right instead of the top. It will allow mobile users to actually read rhe content.

    Reply
  3. Kristin says

    March 5, 2020 at 9:15 am

    Hey, I loved it. Your ideas are worth reading . It helped me in learning new ideas. I am also fond of wooden signs and after reading this I found myself to be able to make them at home.
    Thank you.

    Reply
  4. Astral Signs says

    October 9, 2019 at 6:48 am

    Keep up the great work! Thank you so much for sharing a great

    Reply
  5. Angela says

    March 4, 2019 at 10:58 pm

    I used regular black paint and when I put the contact paper with transfer paper down nothing would stick. I must be using the wrong paint. What paint do you use?

    Reply
    • Laura says

      March 18, 2019 at 12:42 am

      It could be too glossy? Or maybe the brand of contact paper or transfer tape? I’m not sure! So sorry!

      Reply
    • Kristen says

      April 16, 2020 at 12:06 pm

      Hello, I had this same problem, after I stained the wood I had to put polycrylic on top of the stain and the letters finally stuck.

      Reply
  6. Tiffany Coatney says

    February 10, 2019 at 8:21 pm

    Maybe a silly question but if you didn’t want to go through the whole modpodge process, could you just use sticky vinyl on top of the paint? Or would that not work?

    Reply
  7. Tina says

    December 4, 2018 at 12:28 pm

    Hi Laura! I love your sign And I’m inspired to make one of my own. I saw multiple people asking about how you get the stencil up after you’ve painted over it. Do you have Tips for me because that’s the part that I’m worried about when I get to that step. How do you get it up without ruining any of the paint and making it look seamless? TIA for your help!

    Reply
  8. Margie Alagna says

    April 27, 2018 at 2:27 pm

    How did you print this to where the sheet wont shift when printing? Any tips to keep it straight while cutting?

    Reply
    • Laura says

      May 10, 2018 at 10:03 pm

      Hmmm … make sure there’s nothing for the sheet to bump into while it’s moving in and out of the Silhouette machine. You might have to work in smaller batches in order to keep it all straight!

      Reply
  9. Pam says

    February 19, 2018 at 9:48 am

    Can you tell me the settings you use to cut your contact paper?

    Reply
  10. Judy says

    January 30, 2018 at 8:49 pm

    Thanks for the info on how to make a $5 sign with a $200 Circuit machine. Ridiculous!

    Reply
    • Jenny M says

      November 26, 2019 at 4:58 pm

      Wow! If you can’t say anything nice, then don’t say anything at all. She stated that you don’t have to use a Circuit to make the sign. Be kind!

      Reply
    • AprilBrooks says

      January 18, 2020 at 6:34 am

      I agree, if you cant say anything nice, then keep it moving lady! $5 or $500, the signs are beautiful, it made you click on it, so you must like the work! I think she did a great job of explaining and taught me something new! I’ll be making on of these “$5” signs with my $200 cameo!

      Reply
  11. Stacy says

    January 12, 2018 at 9:59 pm

    I love your website and your tutorials! I pinned this one and have referred to it again and again as inspiration. I always have trouble peeling my letters after I’ve painted over them. It seems I always scratch the paint. Do you wait until the paint has dried before peeling the letters? I use the silhouette weeding tool and I’ve tried other tools. Any suggestions?

    Reply
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